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ZE63A Magnesium vs. SAE-AISI 1541 Steel

ZE63A magnesium belongs to the magnesium alloys classification, while SAE-AISI 1541 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE63A magnesium and the bottom bar is SAE-AISI 1541 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 73
210 to 220
Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 7.7
11 to 17
Fatigue Strength, MPa 120
260 to 420
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 17
73
Shear Strength, MPa 170
440 to 480
Tensile Strength: Ultimate (UTS), MPa 300
720 to 790
Tensile Strength: Yield (Proof), MPa 190
390 to 680

Thermal Properties

Latent Heat of Fusion, J/g 330
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 510
1460
Melting Onset (Solidus), °C 390
1420
Specific Heat Capacity, J/kg-K 950
470
Thermal Conductivity, W/m-K 110
52
Thermal Expansion, µm/m-K 27
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 22
1.9
Density, g/cm3 2.0
7.8
Embodied Carbon, kg CO2/kg material 24
1.4
Embodied Energy, MJ/kg 180
19
Embodied Water, L/kg 920
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
78 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 400
410 to 1250
Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 58
24
Strength to Weight: Axial, points 40
25 to 28
Strength to Weight: Bending, points 48
23 to 24
Thermal Diffusivity, mm2/s 57
14
Thermal Shock Resistance, points 17
23 to 25

Alloy Composition

Carbon (C), % 0
0.36 to 0.44
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
97.8 to 98.3
Magnesium (Mg), % 89.6 to 92
0
Manganese (Mn), % 0
1.4 to 1.7
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0 to 0.040
Sulfur (S), % 0
0 to 0.050
Unspecified Rare Earths, % 2.1 to 3.0
0
Zinc (Zn), % 5.5 to 6.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0