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ZK61A Magnesium vs. SAE-AISI 9255 Steel

ZK61A magnesium belongs to the magnesium alloys classification, while SAE-AISI 9255 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZK61A magnesium and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 5.8 to 7.1
21
Fatigue Strength, MPa 120 to 140
270
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
72
Shear Strength, MPa 170 to 180
430
Tensile Strength: Ultimate (UTS), MPa 290 to 310
680
Tensile Strength: Yield (Proof), MPa 180 to 200
390

Thermal Properties

Latent Heat of Fusion, J/g 330
280
Maximum Temperature: Mechanical, °C 120
400
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 530
1390
Specific Heat Capacity, J/kg-K 960
480
Thermal Conductivity, W/m-K 120
46
Thermal Expansion, µm/m-K 27
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 13
2.0
Density, g/cm3 1.9
7.7
Embodied Carbon, kg CO2/kg material 23
1.5
Embodied Energy, MJ/kg 160
20
Embodied Water, L/kg 940
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 19
120
Resilience: Unit (Modulus of Resilience), kJ/m3 370 to 420
400
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 62
25
Strength to Weight: Axial, points 42 to 45
24
Strength to Weight: Bending, points 50 to 53
22
Thermal Diffusivity, mm2/s 65
13
Thermal Shock Resistance, points 17 to 18
21

Alloy Composition

Carbon (C), % 0
0.51 to 0.59
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
96.2 to 97
Magnesium (Mg), % 92.1 to 93.9
0
Manganese (Mn), % 0
0.7 to 1.0
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0
1.8 to 2.2
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 5.5 to 6.5
0
Zirconium (Zr), % 0.6 to 1.0
0
Residuals, % 0 to 0.3
0