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ZK61A Magnesium vs. SAE-AISI D5 Steel

ZK61A magnesium belongs to the magnesium alloys classification, while SAE-AISI D5 steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZK61A magnesium and the bottom bar is SAE-AISI D5 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 5.8 to 7.1
5.4 to 14
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
75
Shear Strength, MPa 170 to 180
470 to 1180
Tensile Strength: Ultimate (UTS), MPa 290 to 310
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 330
270
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 530
1390
Specific Heat Capacity, J/kg-K 960
480
Thermal Conductivity, W/m-K 120
27
Thermal Expansion, µm/m-K 27
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
4.9

Otherwise Unclassified Properties

Base Metal Price, % relative 13
13
Density, g/cm3 1.9
7.7
Embodied Carbon, kg CO2/kg material 23
3.5
Embodied Energy, MJ/kg 160
51
Embodied Water, L/kg 940
120

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 62
25
Strength to Weight: Axial, points 42 to 45
28 to 73
Strength to Weight: Bending, points 50 to 53
24 to 46
Thermal Diffusivity, mm2/s 65
7.4
Thermal Shock Resistance, points 17 to 18
26 to 67

Alloy Composition

Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Cobalt (Co), % 0
2.5 to 3.5
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0
77.9 to 84.4
Magnesium (Mg), % 92.1 to 93.9
0
Manganese (Mn), % 0
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.010
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 5.5 to 6.5
0
Zirconium (Zr), % 0.6 to 1.0
0
Residuals, % 0 to 0.3
0