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Zamak 2 vs. 1235 Aluminum

Zamak 2 belongs to the zinc alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
69
Elongation at Break, % 6.0
28 to 34
Fatigue Strength, MPa 59
23 to 58
Poisson's Ratio 0.26
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 320
52 to 56
Tensile Strength: Ultimate (UTS), MPa 360
80 to 84
Tensile Strength: Yield (Proof), MPa 270
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 130
400
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
640
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
230
Thermal Expansion, µm/m-K 28
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
60
Electrical Conductivity: Equal Weight (Specific), % IACS 35
200

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.5
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
160
Embodied Water, L/kg 380
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 420
3.8 to 24
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 15
8.2 to 8.6
Strength to Weight: Bending, points 17
15 to 16
Thermal Diffusivity, mm2/s 41
93
Thermal Shock Resistance, points 11
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
99.35 to 100
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 2.5 to 3.3
0 to 0.050
Iron (Fe), % 0 to 0.1
0 to 0.65
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0 to 0.050
Manganese (Mn), % 0
0 to 0.050
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.65
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 92.2 to 94
0 to 0.1