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Zamak 2 vs. 4104 Aluminum

Zamak 2 belongs to the zinc alloys classification, while 4104 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is 4104 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.0
2.4
Fatigue Strength, MPa 59
42
Poisson's Ratio 0.26
0.33
Shear Modulus, GPa 33
27
Shear Strength, MPa 320
63
Tensile Strength: Ultimate (UTS), MPa 360
110
Tensile Strength: Yield (Proof), MPa 270
60

Thermal Properties

Latent Heat of Fusion, J/g 130
540
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
600
Melting Onset (Solidus), °C 380
560
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 28
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
33
Electrical Conductivity: Equal Weight (Specific), % IACS 35
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.5
2.6
Embodied Carbon, kg CO2/kg material 3.0
8.0
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 420
25
Stiffness to Weight: Axial, points 7.5
15
Stiffness to Weight: Bending, points 23
54
Strength to Weight: Axial, points 15
12
Strength to Weight: Bending, points 17
20
Thermal Diffusivity, mm2/s 41
58
Thermal Shock Resistance, points 11
5.1

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
85.8 to 90
Bismuth (Bi), % 0
0.020 to 0.2
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 2.5 to 3.3
0 to 0.25
Iron (Fe), % 0 to 0.1
0 to 0.8
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
1.0 to 2.0
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
9.0 to 10.5
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 92.2 to 94
0 to 0.2
Residuals, % 0
0 to 0.15