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Zamak 2 vs. 4115 Aluminum

Zamak 2 belongs to the zinc alloys classification, while 4115 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 87
70
Elongation at Break, % 6.0
1.1 to 11
Fatigue Strength, MPa 59
39 to 76
Poisson's Ratio 0.26
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 320
71 to 130
Tensile Strength: Ultimate (UTS), MPa 360
120 to 220
Tensile Strength: Yield (Proof), MPa 270
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 130
420
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
590
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
160
Thermal Expansion, µm/m-K 28
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
41
Electrical Conductivity: Equal Weight (Specific), % IACS 35
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.5
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.1
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 420
11 to 270
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 15
12 to 23
Strength to Weight: Bending, points 17
20 to 30
Thermal Diffusivity, mm2/s 41
66
Thermal Shock Resistance, points 11
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
94.6 to 97.4
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 2.5 to 3.3
0.1 to 0.5
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0.1 to 0.5
Manganese (Mn), % 0
0.6 to 1.2
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
1.8 to 2.2
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 92.2 to 94
0 to 0.2
Residuals, % 0
0 to 0.15