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Zamak 2 vs. 5005 Aluminum

Zamak 2 belongs to the zinc alloys classification, while 5005 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is 5005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
28 to 64
Elastic (Young's, Tensile) Modulus, GPa 87
68
Elongation at Break, % 6.0
1.1 to 23
Fatigue Strength, MPa 59
38 to 86
Poisson's Ratio 0.26
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 320
70 to 130
Tensile Strength: Ultimate (UTS), MPa 360
110 to 230
Tensile Strength: Yield (Proof), MPa 270
41 to 210

Thermal Properties

Latent Heat of Fusion, J/g 130
400
Maximum Temperature: Mechanical, °C 95
180
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
630
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
200
Thermal Expansion, µm/m-K 28
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
52
Electrical Conductivity: Equal Weight (Specific), % IACS 35
170

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.5
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
2.3 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 420
12 to 320
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 15
11 to 23
Strength to Weight: Bending, points 17
19 to 31
Thermal Diffusivity, mm2/s 41
82
Thermal Shock Resistance, points 11
4.9 to 10

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
97 to 99.5
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 2.5 to 3.3
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0.5 to 1.1
Manganese (Mn), % 0
0 to 0.2
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.3
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 92.2 to 94
0 to 0.25
Residuals, % 0
0 to 0.15