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Zamak 2 vs. 6063A Aluminum

Zamak 2 belongs to the zinc alloys classification, while 6063A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
68
Elongation at Break, % 6.0
6.7 to 18
Fatigue Strength, MPa 59
53 to 80
Poisson's Ratio 0.26
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 320
78 to 150
Tensile Strength: Ultimate (UTS), MPa 360
130 to 260
Tensile Strength: Yield (Proof), MPa 270
55 to 200

Thermal Properties

Latent Heat of Fusion, J/g 130
400
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
620
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
200
Thermal Expansion, µm/m-K 28
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 35
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.5
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
13 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 420
22 to 280
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 15
13 to 26
Strength to Weight: Bending, points 17
21 to 33
Thermal Diffusivity, mm2/s 41
83
Thermal Shock Resistance, points 11
5.6 to 11

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
97.5 to 99
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.050
Copper (Cu), % 2.5 to 3.3
0 to 0.1
Iron (Fe), % 0 to 0.1
0.15 to 0.35
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0.6 to 0.9
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.3 to 0.6
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 92.2 to 94
0 to 0.15
Residuals, % 0
0 to 0.15