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Zamak 2 vs. 6065 Aluminum

Zamak 2 belongs to the zinc alloys classification, while 6065 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
68
Elongation at Break, % 6.0
4.5 to 11
Fatigue Strength, MPa 59
96 to 110
Poisson's Ratio 0.26
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 320
190 to 230
Tensile Strength: Ultimate (UTS), MPa 360
310 to 400
Tensile Strength: Yield (Proof), MPa 270
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 130
400
Maximum Temperature: Mechanical, °C 95
180
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
590
Specific Heat Capacity, J/kg-K 410
890
Thermal Conductivity, W/m-K 110
170
Thermal Expansion, µm/m-K 28
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
43
Electrical Conductivity: Equal Weight (Specific), % IACS 35
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 6.5
2.8
Embodied Carbon, kg CO2/kg material 3.0
8.4
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 420
540 to 1040
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
49
Strength to Weight: Axial, points 15
31 to 40
Strength to Weight: Bending, points 17
36 to 43
Thermal Diffusivity, mm2/s 41
67
Thermal Shock Resistance, points 11
14 to 18

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 2.5 to 3.3
0.15 to 0.4
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0 to 0.050
Magnesium (Mg), % 0.020 to 0.060
0.8 to 1.2
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.4 to 0.8
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 92.2 to 94
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15