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Zamak 2 vs. 6081 Aluminum

Zamak 2 belongs to the zinc alloys classification, while 6081 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is 6081 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
69
Elongation at Break, % 6.0
9.0
Fatigue Strength, MPa 59
110
Poisson's Ratio 0.26
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 320
180
Tensile Strength: Ultimate (UTS), MPa 360
310
Tensile Strength: Yield (Proof), MPa 270
270

Thermal Properties

Latent Heat of Fusion, J/g 130
410
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
610
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
180
Thermal Expansion, µm/m-K 28
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
47
Electrical Conductivity: Equal Weight (Specific), % IACS 35
160

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.5
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
27
Resilience: Unit (Modulus of Resilience), kJ/m3 420
540
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 15
32
Strength to Weight: Bending, points 17
37
Thermal Diffusivity, mm2/s 41
74
Thermal Shock Resistance, points 11
14

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
96.3 to 98.6
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 2.5 to 3.3
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.5
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0.6 to 1.0
Manganese (Mn), % 0
0.1 to 0.45
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.7 to 1.1
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 92.2 to 94
0 to 0.2
Residuals, % 0
0 to 0.15