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Zamak 2 vs. AWS ER100S-1

Zamak 2 belongs to the zinc alloys classification, while AWS ER100S-1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is Zamak 2 and the bottom bar is AWS ER100S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
190
Elongation at Break, % 6.0
18
Poisson's Ratio 0.26
0.29
Shear Modulus, GPa 33
73
Tensile Strength: Ultimate (UTS), MPa 360
770
Tensile Strength: Yield (Proof), MPa 270
700

Thermal Properties

Latent Heat of Fusion, J/g 130
250
Melting Completion (Liquidus), °C 390
1460
Melting Onset (Solidus), °C 380
1410
Specific Heat Capacity, J/kg-K 410
470
Thermal Conductivity, W/m-K 110
49
Thermal Expansion, µm/m-K 28
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 35
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 12
3.6
Density, g/cm3 6.5
7.8
Embodied Carbon, kg CO2/kg material 3.0
1.8
Embodied Energy, MJ/kg 57
24
Embodied Water, L/kg 380
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
130
Resilience: Unit (Modulus of Resilience), kJ/m3 420
1290
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
24
Strength to Weight: Axial, points 15
27
Strength to Weight: Bending, points 17
24
Thermal Diffusivity, mm2/s 41
13
Thermal Shock Resistance, points 11
23

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0 to 0.1
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 2.5 to 3.3
0 to 0.25
Iron (Fe), % 0 to 0.1
93.5 to 96.9
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0
Manganese (Mn), % 0
1.3 to 1.8
Molybdenum (Mo), % 0
0.25 to 0.55
Nickel (Ni), % 0 to 0.020
1.4 to 2.1
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.030
0.2 to 0.55
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 92.2 to 94
0
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5