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Zamak 2 vs. EN AC-41000 Aluminum

Zamak 2 belongs to the zinc alloys classification, while EN AC-41000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is EN AC-41000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
57 to 97
Elastic (Young's, Tensile) Modulus, GPa 87
69
Elongation at Break, % 6.0
4.5
Fatigue Strength, MPa 59
58 to 71
Poisson's Ratio 0.26
0.33
Shear Modulus, GPa 33
26
Tensile Strength: Ultimate (UTS), MPa 360
170 to 280
Tensile Strength: Yield (Proof), MPa 270
80 to 210

Thermal Properties

Latent Heat of Fusion, J/g 130
420
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
630
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
170
Thermal Expansion, µm/m-K 28
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
38
Electrical Conductivity: Equal Weight (Specific), % IACS 35
130

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.5
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.2
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
6.4 to 11
Resilience: Unit (Modulus of Resilience), kJ/m3 420
46 to 300
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 15
18 to 29
Strength to Weight: Bending, points 17
26 to 35
Thermal Diffusivity, mm2/s 41
69
Thermal Shock Resistance, points 11
7.8 to 13

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
95.2 to 97.6
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 2.5 to 3.3
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.6
Lead (Pb), % 0 to 0.0050
0 to 0.050
Magnesium (Mg), % 0.020 to 0.060
0.45 to 0.65
Manganese (Mn), % 0
0.3 to 0.5
Nickel (Ni), % 0 to 0.020
0 to 0.050
Silicon (Si), % 0 to 0.030
1.6 to 2.4
Tin (Sn), % 0 to 0.0030
0 to 0.050
Titanium (Ti), % 0
0.050 to 0.2
Zinc (Zn), % 92.2 to 94
0 to 0.1
Residuals, % 0
0 to 0.15