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Zamak 2 vs. EN AC-46100 Aluminum

Zamak 2 belongs to the zinc alloys classification, while EN AC-46100 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is EN AC-46100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
91
Elastic (Young's, Tensile) Modulus, GPa 87
73
Elongation at Break, % 6.0
1.0
Fatigue Strength, MPa 59
110
Poisson's Ratio 0.26
0.33
Shear Modulus, GPa 33
28
Tensile Strength: Ultimate (UTS), MPa 360
270
Tensile Strength: Yield (Proof), MPa 270
160

Thermal Properties

Latent Heat of Fusion, J/g 130
550
Maximum Temperature: Mechanical, °C 95
180
Melting Completion (Liquidus), °C 390
600
Melting Onset (Solidus), °C 380
540
Specific Heat Capacity, J/kg-K 410
890
Thermal Conductivity, W/m-K 110
110
Thermal Expansion, µm/m-K 28
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
28
Electrical Conductivity: Equal Weight (Specific), % IACS 35
90

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 6.5
2.7
Embodied Carbon, kg CO2/kg material 3.0
7.6
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 380
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 420
170
Stiffness to Weight: Axial, points 7.5
15
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 15
27
Strength to Weight: Bending, points 17
34
Thermal Diffusivity, mm2/s 41
44
Thermal Shock Resistance, points 11
12

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
80.4 to 88.5
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 2.5 to 3.3
1.5 to 2.5
Iron (Fe), % 0 to 0.1
0 to 1.1
Lead (Pb), % 0 to 0.0050
0 to 0.25
Magnesium (Mg), % 0.020 to 0.060
0 to 0.3
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0 to 0.020
0 to 0.45
Silicon (Si), % 0 to 0.030
10 to 12
Tin (Sn), % 0 to 0.0030
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 92.2 to 94
0 to 1.7
Residuals, % 0
0 to 0.25