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Zamak 2 vs. SAE-AISI 5160 Steel

Zamak 2 belongs to the zinc alloys classification, while SAE-AISI 5160 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is Zamak 2 and the bottom bar is SAE-AISI 5160 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
200 to 340
Elastic (Young's, Tensile) Modulus, GPa 87
190
Elongation at Break, % 6.0
12 to 18
Fatigue Strength, MPa 59
180 to 650
Poisson's Ratio 0.26
0.29
Shear Modulus, GPa 33
73
Shear Strength, MPa 320
390 to 700
Tensile Strength: Ultimate (UTS), MPa 360
660 to 1150
Tensile Strength: Yield (Proof), MPa 270
280 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 130
250
Maximum Temperature: Mechanical, °C 95
420
Melting Completion (Liquidus), °C 390
1450
Melting Onset (Solidus), °C 380
1410
Specific Heat Capacity, J/kg-K 410
470
Thermal Conductivity, W/m-K 110
43
Thermal Expansion, µm/m-K 28
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 35
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.1
Density, g/cm3 6.5
7.8
Embodied Carbon, kg CO2/kg material 3.0
1.4
Embodied Energy, MJ/kg 57
19
Embodied Water, L/kg 380
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
73 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 420
200 to 2700
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
24
Strength to Weight: Axial, points 15
23 to 41
Strength to Weight: Bending, points 17
22 to 31
Thermal Diffusivity, mm2/s 41
12
Thermal Shock Resistance, points 11
19 to 34

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0.56 to 0.61
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 2.5 to 3.3
0
Iron (Fe), % 0 to 0.1
97.1 to 97.8
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0
Manganese (Mn), % 0
0.75 to 1.0
Nickel (Ni), % 0 to 0.020
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.030
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 92.2 to 94
0