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Zamak 3 vs. 2025 Aluminum

Zamak 3 belongs to the zinc alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 83
110
Elastic (Young's, Tensile) Modulus, GPa 86
72
Elongation at Break, % 11
15
Fatigue Strength, MPa 48
130
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Shear Strength, MPa 210
240
Tensile Strength: Ultimate (UTS), MPa 280
400
Tensile Strength: Yield (Proof), MPa 210
260

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
190
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
520
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
40
Electrical Conductivity: Equal Weight (Specific), % IACS 38
120

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
7.9
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
55
Resilience: Unit (Modulus of Resilience), kJ/m3 260
450
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 12
37
Strength to Weight: Bending, points 15
40
Thermal Diffusivity, mm2/s 43
58
Thermal Shock Resistance, points 8.6
18

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
90.9 to 95.2
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
3.9 to 5.0
Iron (Fe), % 0 to 0.1
0 to 1.0
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0 to 0.050
Manganese (Mn), % 0
0.4 to 1.2
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.5 to 1.2
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 95.3 to 96.5
0 to 0.25
Residuals, % 0
0 to 0.15