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Zamak 3 vs. 296.0 Aluminum

Zamak 3 belongs to the zinc alloys classification, while 296.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 83
75 to 90
Elastic (Young's, Tensile) Modulus, GPa 86
72
Elongation at Break, % 11
3.2 to 7.1
Fatigue Strength, MPa 48
47 to 70
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 280
260 to 270
Tensile Strength: Yield (Proof), MPa 210
120 to 180

Thermal Properties

Latent Heat of Fusion, J/g 120
420
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
630
Melting Onset (Solidus), °C 380
540
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 110
130 to 150
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
33 to 37
Electrical Conductivity: Equal Weight (Specific), % IACS 38
99 to 110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
7.8
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
7.6 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 260
110 to 220
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 12
24 to 25
Strength to Weight: Bending, points 15
30 to 31
Thermal Diffusivity, mm2/s 43
51 to 56
Thermal Shock Resistance, points 8.6
12

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
89 to 94
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.25
4.0 to 5.0
Iron (Fe), % 0 to 0.1
0 to 1.2
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0 to 0.050
Manganese (Mn), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.020
0 to 0.35
Silicon (Si), % 0 to 0.030
2.0 to 3.0
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 95.3 to 96.5
0 to 0.5
Residuals, % 0
0 to 0.35