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Zamak 3 vs. 4015 Aluminum

Zamak 3 belongs to the zinc alloys classification, while 4015 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is 4015 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 83
35 to 70
Elastic (Young's, Tensile) Modulus, GPa 86
70
Elongation at Break, % 11
1.1 to 23
Fatigue Strength, MPa 48
46 to 71
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 210
82 to 120
Tensile Strength: Ultimate (UTS), MPa 280
130 to 220
Tensile Strength: Yield (Proof), MPa 210
50 to 200

Thermal Properties

Latent Heat of Fusion, J/g 120
420
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
600
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
160
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
41
Electrical Conductivity: Equal Weight (Specific), % IACS 38
130

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.1
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
2.4 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 260
18 to 290
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 12
13 to 22
Strength to Weight: Bending, points 15
21 to 30
Thermal Diffusivity, mm2/s 43
66
Thermal Shock Resistance, points 8.6
5.7 to 9.7

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
94.9 to 97.9
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0.1 to 0.5
Manganese (Mn), % 0
0.6 to 1.2
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
1.4 to 2.2
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 95.3 to 96.5
0 to 0.2
Residuals, % 0
0 to 0.15