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Zamak 3 vs. 5005A Aluminum

Zamak 3 belongs to the zinc alloys classification, while 5005A aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is 5005A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 83
29 to 64
Elastic (Young's, Tensile) Modulus, GPa 86
68
Elongation at Break, % 11
1.1 to 21
Fatigue Strength, MPa 48
38 to 82
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 210
71 to 130
Tensile Strength: Ultimate (UTS), MPa 280
110 to 230
Tensile Strength: Yield (Proof), MPa 210
43 to 210

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
180
Melting Completion (Liquidus), °C 390
660
Melting Onset (Solidus), °C 380
630
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
200
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
52
Electrical Conductivity: Equal Weight (Specific), % IACS 38
170

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
2.0 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 260
14 to 310
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 12
12 to 24
Strength to Weight: Bending, points 15
19 to 31
Thermal Diffusivity, mm2/s 43
82
Thermal Shock Resistance, points 8.6
5.0 to 10

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
97.5 to 99.3
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.1
0 to 0.45
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0.7 to 1.1
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.3
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 95.3 to 96.5
0 to 0.2
Residuals, % 0
0 to 0.15