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Zamak 3 vs. 535.0 Aluminum

Zamak 3 belongs to the zinc alloys classification, while 535.0 aluminum belongs to the aluminum alloys. There are 32 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 83
70
Elastic (Young's, Tensile) Modulus, GPa 86
67
Elongation at Break, % 11
10
Fatigue Strength, MPa 48
70
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
25
Shear Strength, MPa 210
190
Tensile Strength: Ultimate (UTS), MPa 280
270
Tensile Strength: Yield (Proof), MPa 210
140

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
630
Melting Onset (Solidus), °C 380
570
Solidification (Pattern Maker's) Shrinkage, % 1.2
1.3
Specific Heat Capacity, J/kg-K 410
910
Thermal Conductivity, W/m-K 110
100
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
23
Electrical Conductivity: Equal Weight (Specific), % IACS 38
79

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.6
Embodied Carbon, kg CO2/kg material 3.0
9.4
Embodied Energy, MJ/kg 57
160
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
24
Resilience: Unit (Modulus of Resilience), kJ/m3 260
150
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 12
28
Strength to Weight: Bending, points 15
35
Thermal Diffusivity, mm2/s 43
42
Thermal Shock Resistance, points 8.6
12

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.1
0 to 0.15
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
6.2 to 7.5
Manganese (Mn), % 0
0.1 to 0.25
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.15
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0.1 to 0.25
Zinc (Zn), % 95.3 to 96.5
0
Residuals, % 0
0 to 0.15