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Zamak 3 vs. 5449 Aluminum

Zamak 3 belongs to the zinc alloys classification, while 5449 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is 5449 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 86
69
Elongation at Break, % 11
4.0 to 17
Fatigue Strength, MPa 48
78 to 120
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 210
130 to 190
Tensile Strength: Ultimate (UTS), MPa 280
210 to 330
Tensile Strength: Yield (Proof), MPa 210
91 to 260

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
190
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
590
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
140
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
35
Electrical Conductivity: Equal Weight (Specific), % IACS 38
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.8
Embodied Carbon, kg CO2/kg material 3.0
8.5
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
12 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 260
60 to 480
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 12
22 to 33
Strength to Weight: Bending, points 15
29 to 39
Thermal Diffusivity, mm2/s 43
56
Thermal Shock Resistance, points 8.6
9.4 to 15

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
94.1 to 97.8
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.3
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
1.6 to 2.6
Manganese (Mn), % 0
0.6 to 1.1
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.4
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 95.3 to 96.5
0 to 0.3
Residuals, % 0
0 to 0.15