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Zamak 3 vs. 6061 Aluminum

Zamak 3 belongs to the zinc alloys classification, while 6061 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 86
69
Elongation at Break, % 11
3.4 to 20
Fatigue Strength, MPa 48
58 to 110
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 210
84 to 210
Tensile Strength: Ultimate (UTS), MPa 280
130 to 410
Tensile Strength: Yield (Proof), MPa 210
76 to 370

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
580
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
170
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
43
Electrical Conductivity: Equal Weight (Specific), % IACS 38
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
3.8 to 81
Resilience: Unit (Modulus of Resilience), kJ/m3 260
42 to 1000
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 12
13 to 42
Strength to Weight: Bending, points 15
21 to 45
Thermal Diffusivity, mm2/s 43
68
Thermal Shock Resistance, points 8.6
5.7 to 18

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
95.9 to 98.6
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.040 to 0.35
Copper (Cu), % 0 to 0.25
0.15 to 0.4
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0.8 to 1.2
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.4 to 0.8
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 95.3 to 96.5
0 to 0.25
Residuals, % 0
0 to 0.15