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Zamak 3 vs. 7022 Aluminum

Zamak 3 belongs to the zinc alloys classification, while 7022 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is 7022 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 86
70
Elongation at Break, % 11
6.3 to 8.0
Fatigue Strength, MPa 48
140 to 170
Poisson's Ratio 0.25
0.32
Shear Modulus, GPa 33
26
Shear Strength, MPa 210
290 to 320
Tensile Strength: Ultimate (UTS), MPa 280
490 to 540
Tensile Strength: Yield (Proof), MPa 210
390 to 460

Thermal Properties

Latent Heat of Fusion, J/g 120
380
Maximum Temperature: Mechanical, °C 95
200
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
480
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 110
140
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
21
Electrical Conductivity: Equal Weight (Specific), % IACS 38
65

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 6.4
2.9
Embodied Carbon, kg CO2/kg material 3.0
8.5
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
29 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 260
1100 to 1500
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 12
47 to 51
Strength to Weight: Bending, points 15
47 to 50
Thermal Diffusivity, mm2/s 43
54
Thermal Shock Resistance, points 8.6
21 to 23

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
87.9 to 92.4
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0 to 0.25
0.5 to 1.0
Iron (Fe), % 0 to 0.1
0 to 0.5
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
2.6 to 3.7
Manganese (Mn), % 0
0.1 to 0.4
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.5
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 95.3 to 96.5
4.3 to 5.2
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15