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Zamak 3 vs. 7204 Aluminum

Zamak 3 belongs to the zinc alloys classification, while 7204 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 86
70
Elongation at Break, % 11
11 to 13
Fatigue Strength, MPa 48
110 to 130
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 210
130 to 220
Tensile Strength: Ultimate (UTS), MPa 280
220 to 380
Tensile Strength: Yield (Proof), MPa 210
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 120
380
Maximum Temperature: Mechanical, °C 95
210
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
520
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
39
Electrical Conductivity: Equal Weight (Specific), % IACS 38
120

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.9
Embodied Carbon, kg CO2/kg material 3.0
8.4
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 260
110 to 710
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 12
21 to 36
Strength to Weight: Bending, points 15
28 to 40
Thermal Diffusivity, mm2/s 43
58
Thermal Shock Resistance, points 8.6
9.4 to 16

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
90.5 to 94.8
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.35
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
1.0 to 2.0
Manganese (Mn), % 0
0.2 to 0.7
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.3
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 95.3 to 96.5
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15