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Zamak 3 vs. A242.0 Aluminum

Zamak 3 belongs to the zinc alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 83
75
Elastic (Young's, Tensile) Modulus, GPa 86
73
Elongation at Break, % 11
1.6
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 280
220

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
210
Melting Completion (Liquidus), °C 390
680
Melting Onset (Solidus), °C 380
550
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 110
140
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
37
Electrical Conductivity: Equal Weight (Specific), % IACS 38
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 6.4
3.1
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1130

Common Calculations

Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
45
Strength to Weight: Axial, points 12
20
Strength to Weight: Bending, points 15
26
Thermal Diffusivity, mm2/s 43
52
Thermal Shock Resistance, points 8.6
9.3

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
89.3 to 93.1
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.15 to 0.25
Copper (Cu), % 0 to 0.25
3.7 to 4.5
Iron (Fe), % 0 to 0.1
0 to 0.8
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
1.2 to 1.7
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.020
1.8 to 2.3
Silicon (Si), % 0 to 0.030
0 to 0.6
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 95.3 to 96.5
0 to 0.1
Residuals, % 0
0 to 0.15