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Zamak 3 vs. AWS ER100S-1

Zamak 3 belongs to the zinc alloys classification, while AWS ER100S-1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown.

For each property being compared, the top bar is Zamak 3 and the bottom bar is AWS ER100S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 86
190
Elongation at Break, % 11
18
Poisson's Ratio 0.25
0.29
Shear Modulus, GPa 33
73
Tensile Strength: Ultimate (UTS), MPa 280
770
Tensile Strength: Yield (Proof), MPa 210
700

Thermal Properties

Latent Heat of Fusion, J/g 120
250
Melting Completion (Liquidus), °C 390
1460
Melting Onset (Solidus), °C 380
1410
Specific Heat Capacity, J/kg-K 410
470
Thermal Conductivity, W/m-K 110
49
Thermal Expansion, µm/m-K 27
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 38
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
3.6
Density, g/cm3 6.4
7.8
Embodied Carbon, kg CO2/kg material 3.0
1.8
Embodied Energy, MJ/kg 57
24
Embodied Water, L/kg 380
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
130
Resilience: Unit (Modulus of Resilience), kJ/m3 260
1290
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
24
Strength to Weight: Axial, points 12
27
Strength to Weight: Bending, points 15
24
Thermal Diffusivity, mm2/s 43
13
Thermal Shock Resistance, points 8.6
23

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0 to 0.1
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.1
93.5 to 96.9
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0
Manganese (Mn), % 0
1.3 to 1.8
Molybdenum (Mo), % 0
0.25 to 0.55
Nickel (Ni), % 0 to 0.020
1.4 to 2.1
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.030
0.2 to 0.55
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 95.3 to 96.5
0
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5