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Zamak 3 vs. Sintered 6061 Aluminum

Zamak 3 belongs to the zinc alloys classification, while sintered 6061 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 86
68
Elongation at Break, % 11
0.5 to 6.0
Fatigue Strength, MPa 48
32 to 62
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
25
Tensile Strength: Ultimate (UTS), MPa 280
83 to 210
Tensile Strength: Yield (Proof), MPa 210
62 to 190

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
610
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
200
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
52
Electrical Conductivity: Equal Weight (Specific), % IACS 38
170

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
0.68 to 7.0
Resilience: Unit (Modulus of Resilience), kJ/m3 260
28 to 280
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 12
8.6 to 21
Strength to Weight: Bending, points 15
16 to 29
Thermal Diffusivity, mm2/s 43
81
Thermal Shock Resistance, points 8.6
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
96 to 99.4
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.1
0
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0.4 to 1.2
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.2 to 0.8
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 95.3 to 96.5
0
Residuals, % 0
0 to 1.5