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Zamak 5 vs. 2024 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 2024 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 2024 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.3
4.0 to 16
Fatigue Strength, MPa 56
90 to 180
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Shear Strength, MPa 260
130 to 320
Tensile Strength: Ultimate (UTS), MPa 330
200 to 540
Tensile Strength: Yield (Proof), MPa 240
100 to 490

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
200
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
500
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
120
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
30
Electrical Conductivity: Equal Weight (Specific), % IACS 37
90

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
20 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 330
70 to 1680
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 14
18 to 50
Strength to Weight: Bending, points 16
25 to 49
Thermal Diffusivity, mm2/s 42
46
Thermal Shock Resistance, points 9.9
8.6 to 24

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
90.7 to 94.7
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.7 to 1.3
3.8 to 4.9
Iron (Fe), % 0 to 0.1
0 to 0.5
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
1.2 to 1.8
Manganese (Mn), % 0
0.3 to 0.9
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.5
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 94.3 to 95.7
0 to 0.25
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15