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Zamak 5 vs. 2095 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
70
Elongation at Break, % 6.3
8.5
Fatigue Strength, MPa 56
200
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
410
Tensile Strength: Ultimate (UTS), MPa 330
700
Tensile Strength: Yield (Proof), MPa 240
610

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
210
Melting Completion (Liquidus), °C 390
660
Melting Onset (Solidus), °C 380
540
Specific Heat Capacity, J/kg-K 410
910
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
35
Electrical Conductivity: Equal Weight (Specific), % IACS 37
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
31
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
8.6
Embodied Energy, MJ/kg 57
160
Embodied Water, L/kg 380
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
57
Resilience: Unit (Modulus of Resilience), kJ/m3 330
2640
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 14
65
Strength to Weight: Bending, points 16
59
Thermal Diffusivity, mm2/s 42
49
Thermal Shock Resistance, points 9.9
31

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
91.3 to 94.9
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
3.9 to 4.6
Iron (Fe), % 0 to 0.1
0 to 0.15
Lead (Pb), % 0 to 0.0050
0
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0.025 to 0.080
0.25 to 0.8
Manganese (Mn), % 0
0 to 0.25
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 94.3 to 95.7
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15