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Zamak 5 vs. 2195 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 2195 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 2195 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
69
Elongation at Break, % 6.3
9.3
Fatigue Strength, MPa 56
190
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
350
Tensile Strength: Ultimate (UTS), MPa 330
590
Tensile Strength: Yield (Proof), MPa 240
560

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
210
Melting Completion (Liquidus), °C 390
660
Melting Onset (Solidus), °C 380
550
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
34
Electrical Conductivity: Equal Weight (Specific), % IACS 37
100

Otherwise Unclassified Properties

Base Metal Price, % relative 12
31
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
8.6
Embodied Energy, MJ/kg 57
160
Embodied Water, L/kg 380
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
54
Resilience: Unit (Modulus of Resilience), kJ/m3 330
2290
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 14
55
Strength to Weight: Bending, points 16
53
Thermal Diffusivity, mm2/s 42
49
Thermal Shock Resistance, points 9.9
26

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
91.9 to 94.9
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
3.7 to 4.3
Iron (Fe), % 0 to 0.1
0 to 0.15
Lead (Pb), % 0 to 0.0050
0
Lithium (Li), % 0
0.8 to 1.2
Magnesium (Mg), % 0.025 to 0.080
0.25 to 0.8
Manganese (Mn), % 0
0 to 0.25
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 94.3 to 95.7
0 to 0.25
Zirconium (Zr), % 0
0.080 to 0.16
Residuals, % 0
0 to 0.15