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Zamak 5 vs. 2219 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 2219 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 2219 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
72
Elongation at Break, % 6.3
2.2 to 20
Fatigue Strength, MPa 56
90 to 130
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Shear Strength, MPa 260
110 to 280
Tensile Strength: Ultimate (UTS), MPa 330
180 to 480
Tensile Strength: Yield (Proof), MPa 240
88 to 390

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
230
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
540
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 110
110 to 170
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
28 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 37
81 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 6.4
3.1
Embodied Carbon, kg CO2/kg material 3.0
8.2
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
9.6 to 60
Resilience: Unit (Modulus of Resilience), kJ/m3 330
54 to 1060
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
44
Strength to Weight: Axial, points 14
16 to 43
Strength to Weight: Bending, points 16
23 to 44
Thermal Diffusivity, mm2/s 42
42 to 63
Thermal Shock Resistance, points 9.9
8.2 to 22

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
91.5 to 93.8
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
5.8 to 6.8
Iron (Fe), % 0 to 0.1
0 to 0.3
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0 to 0.020
Manganese (Mn), % 0
0.2 to 0.4
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.2
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0.020 to 0.1
Vanadium (V), % 0
0.050 to 0.15
Zinc (Zn), % 94.3 to 95.7
0 to 0.1
Zirconium (Zr), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15