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Zamak 5 vs. 295.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 295.0 aluminum belongs to the aluminum alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 295.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
60 to 93
Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.3
2.0 to 7.2
Fatigue Strength, MPa 56
44 to 55
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Shear Strength, MPa 260
180 to 230
Tensile Strength: Ultimate (UTS), MPa 330
230 to 280
Tensile Strength: Yield (Proof), MPa 240
100 to 220

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
530
Solidification (Pattern Maker's) Shrinkage, % 1.2
1.3
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
140
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
35
Electrical Conductivity: Equal Weight (Specific), % IACS 37
100

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
7.9
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
5.2 to 13
Resilience: Unit (Modulus of Resilience), kJ/m3 330
77 to 340
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 14
21 to 26
Strength to Weight: Bending, points 16
27 to 32
Thermal Diffusivity, mm2/s 42
54
Thermal Shock Resistance, points 9.9
9.8 to 12

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
91.4 to 95.3
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
4.0 to 5.0
Iron (Fe), % 0 to 0.1
0 to 1.0
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0 to 0.030
Manganese (Mn), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.7 to 1.5
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
0 to 0.35
Residuals, % 0
0 to 0.15