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Zamak 5 vs. 3003 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 3003 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 3003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
28 to 65
Elastic (Young's, Tensile) Modulus, GPa 87
70
Elongation at Break, % 6.3
1.1 to 28
Fatigue Strength, MPa 56
39 to 90
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
68 to 130
Tensile Strength: Ultimate (UTS), MPa 330
110 to 240
Tensile Strength: Yield (Proof), MPa 240
40 to 210

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
180
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
640
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
180
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
44
Electrical Conductivity: Equal Weight (Specific), % IACS 37
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.8
Embodied Carbon, kg CO2/kg material 3.0
8.1
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
0.95 to 63
Resilience: Unit (Modulus of Resilience), kJ/m3 330
11 to 300
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 14
11 to 24
Strength to Weight: Bending, points 16
18 to 30
Thermal Diffusivity, mm2/s 42
71
Thermal Shock Resistance, points 9.9
4.7 to 10

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
96.8 to 99
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0.050 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
1.0 to 1.5
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.6
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0 to 0.1
Residuals, % 0
0 to 0.15