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Zamak 5 vs. 354.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 354.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 354.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.3
2.4 to 3.0
Fatigue Strength, MPa 56
92 to 120
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 330
360 to 380
Tensile Strength: Yield (Proof), MPa 240
280 to 310

Thermal Properties

Latent Heat of Fusion, J/g 120
530
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
600
Melting Onset (Solidus), °C 380
550
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
32
Electrical Conductivity: Equal Weight (Specific), % IACS 37
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
7.8
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
8.6 to 9.8
Resilience: Unit (Modulus of Resilience), kJ/m3 330
540 to 670
Stiffness to Weight: Axial, points 7.5
15
Stiffness to Weight: Bending, points 23
52
Strength to Weight: Axial, points 14
37 to 39
Strength to Weight: Bending, points 16
42 to 44
Thermal Diffusivity, mm2/s 42
52
Thermal Shock Resistance, points 9.9
17 to 18

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
87.3 to 89.4
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
1.6 to 2.0
Iron (Fe), % 0 to 0.1
0 to 0.2
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.4 to 0.6
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
8.6 to 9.4
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 94.3 to 95.7
0 to 0.1
Residuals, % 0
0 to 0.15