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Zamak 5 vs. 359.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 359.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 359.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
90 to 100
Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.3
3.8 to 4.9
Fatigue Strength, MPa 56
100
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Shear Strength, MPa 260
220 to 230
Tensile Strength: Ultimate (UTS), MPa 330
340 to 350
Tensile Strength: Yield (Proof), MPa 240
250 to 280

Thermal Properties

Latent Heat of Fusion, J/g 120
530
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
600
Melting Onset (Solidus), °C 380
570
Specific Heat Capacity, J/kg-K 410
910
Thermal Conductivity, W/m-K 110
140
Thermal Expansion, µm/m-K 27
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
35
Electrical Conductivity: Equal Weight (Specific), % IACS 37
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.6
Embodied Carbon, kg CO2/kg material 3.0
8.0
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1090

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
12 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 330
450 to 540
Stiffness to Weight: Axial, points 7.5
15
Stiffness to Weight: Bending, points 23
54
Strength to Weight: Axial, points 14
37 to 38
Strength to Weight: Bending, points 16
42 to 43
Thermal Diffusivity, mm2/s 42
59
Thermal Shock Resistance, points 9.9
16 to 17

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
88.9 to 91
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.2
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.5 to 0.7
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
8.5 to 9.5
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 94.3 to 95.7
0 to 0.1
Residuals, % 0
0 to 0.15