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Zamak 5 vs. 515.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 515.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 515.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
70
Elongation at Break, % 6.3
10
Fatigue Strength, MPa 56
130
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
190
Tensile Strength: Ultimate (UTS), MPa 330
280

Thermal Properties

Latent Heat of Fusion, J/g 120
470
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
620
Melting Onset (Solidus), °C 380
620
Specific Heat Capacity, J/kg-K 410
900
Thermal Expansion, µm/m-K 27
23

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.6
Embodied Carbon, kg CO2/kg material 3.0
8.4
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1120

Common Calculations

Stiffness to Weight: Axial, points 7.5
15
Stiffness to Weight: Bending, points 23
52
Strength to Weight: Axial, points 14
30
Strength to Weight: Bending, points 16
36
Thermal Shock Resistance, points 9.9
13

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
93.6 to 96.6
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 1.3
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
2.5 to 4.0
Manganese (Mn), % 0
0.4 to 0.6
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.5 to 10
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0 to 0.1
Residuals, % 0
0 to 0.15