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Zamak 5 vs. 6005 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 6005 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 6005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
90 to 95
Elastic (Young's, Tensile) Modulus, GPa 87
68
Elongation at Break, % 6.3
9.5 to 17
Fatigue Strength, MPa 56
55 to 95
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
120 to 210
Tensile Strength: Ultimate (UTS), MPa 330
190 to 310
Tensile Strength: Yield (Proof), MPa 240
100 to 280

Thermal Properties

Latent Heat of Fusion, J/g 120
410
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
610
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
180 to 200
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
54
Electrical Conductivity: Equal Weight (Specific), % IACS 37
180

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
27 to 36
Resilience: Unit (Modulus of Resilience), kJ/m3 330
77 to 550
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 14
20 to 32
Strength to Weight: Bending, points 16
28 to 38
Thermal Diffusivity, mm2/s 42
74 to 83
Thermal Shock Resistance, points 9.9
8.6 to 14

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
97.5 to 99
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.7 to 1.3
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.35
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.4 to 0.6
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.6 to 0.9
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 94.3 to 95.7
0 to 0.1
Residuals, % 0
0 to 0.15