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Zamak 5 vs. 6262 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 6262 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 6262 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
68
Elongation at Break, % 6.3
4.6 to 10
Fatigue Strength, MPa 56
90 to 110
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
170 to 240
Tensile Strength: Ultimate (UTS), MPa 330
290 to 390
Tensile Strength: Yield (Proof), MPa 240
270 to 360

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
580
Specific Heat Capacity, J/kg-K 410
890
Thermal Conductivity, W/m-K 110
170
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
44
Electrical Conductivity: Equal Weight (Specific), % IACS 37
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 6.4
2.8
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
17 to 31
Resilience: Unit (Modulus of Resilience), kJ/m3 330
530 to 940
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
48
Strength to Weight: Axial, points 14
29 to 39
Strength to Weight: Bending, points 16
35 to 42
Thermal Diffusivity, mm2/s 42
69
Thermal Shock Resistance, points 9.9
13 to 18

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
94.7 to 97.8
Bismuth (Bi), % 0
0.4 to 0.7
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.040 to 0.14
Copper (Cu), % 0.7 to 1.3
0.15 to 0.4
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0.4 to 0.7
Magnesium (Mg), % 0.025 to 0.080
0.8 to 1.2
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.4 to 0.8
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 94.3 to 95.7
0 to 0.25
Residuals, % 0
0 to 0.15