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Zamak 5 vs. 7003 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 7003 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 7003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
70
Elongation at Break, % 6.3
11
Fatigue Strength, MPa 56
130 to 150
Poisson's Ratio 0.25
0.32
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
210 to 230
Tensile Strength: Ultimate (UTS), MPa 330
350 to 390
Tensile Strength: Yield (Proof), MPa 240
300 to 310

Thermal Properties

Latent Heat of Fusion, J/g 120
380
Maximum Temperature: Mechanical, °C 95
200
Melting Completion (Liquidus), °C 390
630
Melting Onset (Solidus), °C 380
510
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
36
Electrical Conductivity: Equal Weight (Specific), % IACS 37
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.9
Embodied Carbon, kg CO2/kg material 3.0
8.1
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
37 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 330
630 to 710
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 14
33 to 37
Strength to Weight: Bending, points 16
37 to 40
Thermal Diffusivity, mm2/s 42
59
Thermal Shock Resistance, points 9.9
15 to 17

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
90.6 to 94.5
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 0.7 to 1.3
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.35
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.5 to 1.0
Manganese (Mn), % 0
0 to 0.3
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.3
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 94.3 to 95.7
5.0 to 6.5
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15