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Zamak 5 vs. 7020 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 7020 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 7020 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
45 to 100
Elastic (Young's, Tensile) Modulus, GPa 87
70
Elongation at Break, % 6.3
8.4 to 14
Fatigue Strength, MPa 56
110 to 130
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
110 to 230
Tensile Strength: Ultimate (UTS), MPa 330
190 to 390
Tensile Strength: Yield (Proof), MPa 240
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 120
380
Maximum Temperature: Mechanical, °C 95
210
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
610
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
39
Electrical Conductivity: Equal Weight (Specific), % IACS 37
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.9
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
23 to 46
Resilience: Unit (Modulus of Resilience), kJ/m3 330
110 to 690
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 14
18 to 37
Strength to Weight: Bending, points 16
25 to 41
Thermal Diffusivity, mm2/s 42
59
Thermal Shock Resistance, points 9.9
8.3 to 17

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
91.2 to 94.8
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.1 to 0.35
Copper (Cu), % 0.7 to 1.3
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.4
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
1.0 to 1.4
Manganese (Mn), % 0
0.050 to 0.5
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.35
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
4.0 to 5.0
Zirconium (Zr), % 0
0.080 to 0.25
Residuals, % 0
0 to 0.15