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Zamak 5 vs. 7021 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 7021 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
69
Elongation at Break, % 6.3
9.4
Fatigue Strength, MPa 56
150
Poisson's Ratio 0.25
0.32
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
270
Tensile Strength: Ultimate (UTS), MPa 330
460
Tensile Strength: Yield (Proof), MPa 240
390

Thermal Properties

Latent Heat of Fusion, J/g 120
380
Maximum Temperature: Mechanical, °C 95
200
Melting Completion (Liquidus), °C 390
630
Melting Onset (Solidus), °C 380
510
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
38
Electrical Conductivity: Equal Weight (Specific), % IACS 37
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.9
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
41
Resilience: Unit (Modulus of Resilience), kJ/m3 330
1110
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 14
44
Strength to Weight: Bending, points 16
45
Thermal Diffusivity, mm2/s 42
59
Thermal Shock Resistance, points 9.9
20

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
90.7 to 93.7
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.050
Copper (Cu), % 0.7 to 1.3
0 to 0.25
Iron (Fe), % 0 to 0.1
0 to 0.4
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
1.2 to 1.8
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.25
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 94.3 to 95.7
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15