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Zamak 5 vs. 7049A Aluminum

Zamak 5 belongs to the zinc alloys classification, while 7049A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 7049A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.3
5.0 to 5.7
Fatigue Strength, MPa 56
180
Poisson's Ratio 0.25
0.32
Shear Modulus, GPa 33
27
Shear Strength, MPa 260
340 to 350
Tensile Strength: Ultimate (UTS), MPa 330
580 to 590
Tensile Strength: Yield (Proof), MPa 240
500 to 530

Thermal Properties

Latent Heat of Fusion, J/g 120
370
Maximum Temperature: Mechanical, °C 95
200
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
430
Specific Heat Capacity, J/kg-K 410
850
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
40
Electrical Conductivity: Equal Weight (Specific), % IACS 37
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 6.4
3.1
Embodied Carbon, kg CO2/kg material 3.0
8.2
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
28 to 32
Resilience: Unit (Modulus of Resilience), kJ/m3 330
1800 to 1990
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
44
Strength to Weight: Axial, points 14
52 to 53
Strength to Weight: Bending, points 16
50 to 51
Thermal Diffusivity, mm2/s 42
50
Thermal Shock Resistance, points 9.9
25

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
84.6 to 89.5
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.050 to 0.25
Copper (Cu), % 0.7 to 1.3
1.2 to 1.9
Iron (Fe), % 0 to 0.1
0 to 0.5
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
2.1 to 3.1
Manganese (Mn), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.4
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
7.2 to 8.4
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15