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Zamak 5 vs. 772.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 772.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 772.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
69
Elongation at Break, % 6.3
6.3 to 8.4
Fatigue Strength, MPa 56
94 to 160
Poisson's Ratio 0.25
0.32
Shear Modulus, GPa 33
26
Tensile Strength: Ultimate (UTS), MPa 330
260 to 320
Tensile Strength: Yield (Proof), MPa 240
220 to 250

Thermal Properties

Latent Heat of Fusion, J/g 120
380
Maximum Temperature: Mechanical, °C 95
180
Melting Completion (Liquidus), °C 390
630
Melting Onset (Solidus), °C 380
580
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
35
Electrical Conductivity: Equal Weight (Specific), % IACS 37
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
8.0
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
16 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 330
350 to 430
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 14
25 to 31
Strength to Weight: Bending, points 16
31 to 36
Thermal Diffusivity, mm2/s 42
58
Thermal Shock Resistance, points 9.9
11 to 14

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
91.2 to 93.2
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.060 to 0.2
Copper (Cu), % 0.7 to 1.3
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.15
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.6 to 0.8
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.15
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0.1 to 0.2
Zinc (Zn), % 94.3 to 95.7
6.0 to 7.0
Residuals, % 0
0 to 0.15