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Zamak 5 vs. 8021 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 8021 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 8021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
70
Elongation at Break, % 6.3
2.3
Fatigue Strength, MPa 56
61
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Tensile Strength: Ultimate (UTS), MPa 330
160
Tensile Strength: Yield (Proof), MPa 240
130

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
640
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
220
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
56
Electrical Conductivity: Equal Weight (Specific), % IACS 37
180

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.0
Density, g/cm3 6.4
2.8
Embodied Carbon, kg CO2/kg material 3.0
8.1
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 330
130
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
49
Strength to Weight: Axial, points 14
16
Strength to Weight: Bending, points 16
23
Thermal Diffusivity, mm2/s 42
88
Thermal Shock Resistance, points 9.9
7.0

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
98 to 98.8
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0 to 0.050
Iron (Fe), % 0 to 0.1
1.2 to 1.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.15
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0
Residuals, % 0
0 to 0.15