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Zamak 5 vs. 8090 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 8090 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
67
Elongation at Break, % 6.3
3.5 to 13
Fatigue Strength, MPa 56
91 to 140
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
25
Tensile Strength: Ultimate (UTS), MPa 330
340 to 490
Tensile Strength: Yield (Proof), MPa 240
210 to 420

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
190
Melting Completion (Liquidus), °C 390
660
Melting Onset (Solidus), °C 380
600
Specific Heat Capacity, J/kg-K 410
960
Thermal Conductivity, W/m-K 110
95 to 160
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
20
Electrical Conductivity: Equal Weight (Specific), % IACS 37
66

Otherwise Unclassified Properties

Base Metal Price, % relative 12
18
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.6
Embodied Energy, MJ/kg 57
170
Embodied Water, L/kg 380
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
16 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 330
340 to 1330
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 14
34 to 49
Strength to Weight: Bending, points 16
39 to 50
Thermal Diffusivity, mm2/s 42
36 to 60
Thermal Shock Resistance, points 9.9
15 to 22

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
93 to 98.4
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.7 to 1.3
1.0 to 1.6
Iron (Fe), % 0 to 0.1
0 to 0.3
Lead (Pb), % 0 to 0.0050
0
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 0.025 to 0.080
0.6 to 1.3
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.2
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 94.3 to 95.7
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0
0 to 0.15