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Zamak 5 vs. A201.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while A201.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is A201.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.3
4.7
Fatigue Strength, MPa 56
97
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 330
480
Tensile Strength: Yield (Proof), MPa 240
420

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
570
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
120
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
30
Electrical Conductivity: Equal Weight (Specific), % IACS 37
90

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
8.1
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
22
Resilience: Unit (Modulus of Resilience), kJ/m3 330
1250
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 14
44
Strength to Weight: Bending, points 16
45
Thermal Diffusivity, mm2/s 42
46
Thermal Shock Resistance, points 9.9
21

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
93.7 to 95.5
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
4.0 to 5.0
Iron (Fe), % 0 to 0.1
0 to 0.1
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.15 to 0.35
Manganese (Mn), % 0
0.2 to 0.4
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.050
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0.15 to 0.35
Zinc (Zn), % 94.3 to 95.7
0
Residuals, % 0
0 to 0.1