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Zamak 5 vs. A390.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while A390.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is A390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
110 to 140
Elastic (Young's, Tensile) Modulus, GPa 87
75
Elongation at Break, % 6.3
0.87 to 0.91
Fatigue Strength, MPa 56
70 to 100
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
28
Tensile Strength: Ultimate (UTS), MPa 330
190 to 290
Tensile Strength: Yield (Proof), MPa 240
190 to 290

Thermal Properties

Latent Heat of Fusion, J/g 120
640
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
580
Melting Onset (Solidus), °C 380
480
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
20
Electrical Conductivity: Equal Weight (Specific), % IACS 37
67

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
7.3
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 380
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
1.6 to 2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 330
240 to 580
Stiffness to Weight: Axial, points 7.5
15
Stiffness to Weight: Bending, points 23
52
Strength to Weight: Axial, points 14
19 to 30
Strength to Weight: Bending, points 16
27 to 36
Thermal Diffusivity, mm2/s 42
56
Thermal Shock Resistance, points 9.9
9.0 to 14

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
75.3 to 79.6
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
4.0 to 5.0
Iron (Fe), % 0 to 0.1
0 to 0.5
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.45 to 0.65
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
16 to 18
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 94.3 to 95.7
0 to 0.1
Residuals, % 0
0 to 0.2