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Zamak 5 vs. A535.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
67
Elongation at Break, % 6.3
9.0
Fatigue Strength, MPa 56
95
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
25
Tensile Strength: Ultimate (UTS), MPa 330
250
Tensile Strength: Yield (Proof), MPa 240
120

Thermal Properties

Latent Heat of Fusion, J/g 120
390
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
620
Melting Onset (Solidus), °C 380
550
Specific Heat Capacity, J/kg-K 410
910
Thermal Conductivity, W/m-K 110
100
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
23
Electrical Conductivity: Equal Weight (Specific), % IACS 37
79

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.6
Embodied Carbon, kg CO2/kg material 3.0
9.3
Embodied Energy, MJ/kg 57
160
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
19
Resilience: Unit (Modulus of Resilience), kJ/m3 330
120
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 14
26
Strength to Weight: Bending, points 16
33
Thermal Diffusivity, mm2/s 42
42
Thermal Shock Resistance, points 9.9
11

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
91.4 to 93.4
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.2
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
6.5 to 7.5
Manganese (Mn), % 0
0.1 to 0.25
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.2
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
0
Residuals, % 0
0 to 0.15