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Zamak 5 vs. AISI 205 Stainless Steel

Zamak 5 belongs to the zinc alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
210 to 440
Elastic (Young's, Tensile) Modulus, GPa 87
200
Elongation at Break, % 6.3
11 to 51
Fatigue Strength, MPa 56
410 to 640
Poisson's Ratio 0.25
0.28
Shear Modulus, GPa 33
77
Shear Strength, MPa 260
560 to 850
Tensile Strength: Ultimate (UTS), MPa 330
800 to 1430
Tensile Strength: Yield (Proof), MPa 240
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 120
280
Maximum Temperature: Mechanical, °C 95
880
Melting Completion (Liquidus), °C 390
1380
Melting Onset (Solidus), °C 380
1340
Specific Heat Capacity, J/kg-K 410
480
Thermal Expansion, µm/m-K 27
18

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 6.4
7.6
Embodied Carbon, kg CO2/kg material 3.0
2.6
Embodied Energy, MJ/kg 57
37
Embodied Water, L/kg 380
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 330
510 to 3060
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
26
Strength to Weight: Axial, points 14
29 to 52
Strength to Weight: Bending, points 16
25 to 37
Thermal Shock Resistance, points 9.9
16 to 29

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0
16.5 to 18.5
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.1
62.6 to 68.1
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
14 to 15.5
Nickel (Ni), % 0 to 0.020
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.030
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0