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Zamak 5 vs. AISI 403 Stainless Steel

Zamak 5 belongs to the zinc alloys classification, while AISI 403 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is AISI 403 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
190 to 240
Elastic (Young's, Tensile) Modulus, GPa 87
190
Elongation at Break, % 6.3
16 to 25
Fatigue Strength, MPa 56
200 to 340
Poisson's Ratio 0.25
0.28
Rockwell B Hardness 57
83
Shear Modulus, GPa 33
76
Shear Strength, MPa 260
340 to 480
Tensile Strength: Ultimate (UTS), MPa 330
530 to 780
Tensile Strength: Yield (Proof), MPa 240
280 to 570

Thermal Properties

Latent Heat of Fusion, J/g 120
270
Maximum Temperature: Mechanical, °C 95
740
Melting Completion (Liquidus), °C 390
1450
Melting Onset (Solidus), °C 380
1400
Specific Heat Capacity, J/kg-K 410
480
Thermal Conductivity, W/m-K 110
28
Thermal Expansion, µm/m-K 27
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 37
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
6.5
Density, g/cm3 6.4
7.8
Embodied Carbon, kg CO2/kg material 3.0
1.9
Embodied Energy, MJ/kg 57
27
Embodied Water, L/kg 380
99

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
110 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 330
210 to 840
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
25
Strength to Weight: Axial, points 14
19 to 28
Strength to Weight: Bending, points 16
19 to 24
Thermal Diffusivity, mm2/s 42
7.6
Thermal Shock Resistance, points 9.9
20 to 29

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
11.5 to 13
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.1
84.7 to 88.5
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0 to 1.0
Nickel (Ni), % 0 to 0.020
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.030
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0