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Zamak 5 vs. AWS ER90S-D2

Zamak 5 belongs to the zinc alloys classification, while AWS ER90S-D2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is AWS ER90S-D2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
190
Elongation at Break, % 6.3
19
Poisson's Ratio 0.25
0.29
Shear Modulus, GPa 33
73
Tensile Strength: Ultimate (UTS), MPa 330
710
Tensile Strength: Yield (Proof), MPa 240
600

Thermal Properties

Latent Heat of Fusion, J/g 120
260
Melting Completion (Liquidus), °C 390
1450
Melting Onset (Solidus), °C 380
1410
Specific Heat Capacity, J/kg-K 410
470
Thermal Conductivity, W/m-K 110
47
Thermal Expansion, µm/m-K 27
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 37
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.6
Density, g/cm3 6.4
7.8
Embodied Carbon, kg CO2/kg material 3.0
1.6
Embodied Energy, MJ/kg 57
21
Embodied Water, L/kg 380
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
130
Resilience: Unit (Modulus of Resilience), kJ/m3 330
980
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
24
Strength to Weight: Axial, points 14
25
Strength to Weight: Bending, points 16
23
Thermal Diffusivity, mm2/s 42
13
Thermal Shock Resistance, points 9.9
21

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0.070 to 0.12
Copper (Cu), % 0.7 to 1.3
0 to 0.5
Iron (Fe), % 0 to 0.1
95.2 to 97.4
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
1.6 to 2.1
Molybdenum (Mo), % 0
0.4 to 0.6
Nickel (Ni), % 0 to 0.020
0 to 0.15
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.030
0.5 to 0.8
Sulfur (S), % 0
0 to 0.025
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0
Residuals, % 0
0 to 0.5